PROCESS INTELLIGENCE • SMART WASTEWATER OPERATIONS

Stop Reacting . Start Predicting

Green Pulse™ turns your plant's raw data into early warnings, prescribed actions, and audit-ready evidence — to deliver ‘large’ savings on water, energy and money.

Why Wastewater
Plants Fail

  • Wastewater plants do not fail because of a lack of infrastructure; they fail because of a lack of process visibility
  • Design capacity ≠ operating reality
  • We don’t know a violation is coming until it happens
  • Knowledge lives in people, not systems
  • SCADA shows data, not insight

What is Green Pulse

  • Green Pulse™ is a process intelligence layer that sits above SCADA, instruments, and operators.
  • It converts: Data → Insight, Insight → Early warning, Early warning → Action, Action → Predictable compliance.
  • Think of it as a digital process engineer that never sleeps.

Green Pulse Benefits

Tangible

  • 20–30% fewer unplanned upsets
  • 5–15% energy optimisation
  • Reduce excess chemical use, lower sludge disposal
  • 15–25% saving in operation cost

Intangible

  • Reduced compliance anxiety
  • Faster root-cause diagnosis
  • Institutionalised process knowledge
  • Less dependence on the 'star operator'
  • Stronger ESG and audit posture

Outcome

  • Owners get visibility
  • Operators get clarity
  • Auditors get evidence
INDUSTRIES SERVED

Built for industrial wastewater complexity

Every sector below generates effluent that is variable and expensive to treat. Green Pulse™ modules are configured for each.

Pharmaceuticals

Chemical & Petrochemical

Textile & Dyeing

Food & Beverage

Sugar & Distillery

Paper & Pulp

Steel & Power

Municipal / CETP

FIVE MODULES

5 Different Modules Catering to Many Industries

Our modules are designed to integrate seamlessly with your production systems

01. Anoxic + aerobic biological treatment

Conventional activated sludge and SBR systems. Monitors MLSS, SVI, F/M ratio, DO profile, sludge age, and nitrification/denitrification efficiency. Equipment adequacy. Predicts bulking and foam events, septic conditions, TAN / Nitrate escapes etc.

02. Anaerobic biological treatment

UASB, and CSTR systems. Tracks OLR, VFA/alkalinity ratio, biogas yield, pH stability, and volatile solids. Equipment adequacy. Predicts acidification, biomass loss etc.

03. Ultrafiltration / MBR

Monitors trans-membrane pressure trends, flux performance, backwash & CIP effectiveness etc. Equipment adequacy. Predicts accelerated membrane fouling and optimises CIP scheduling.

04. Reverse osmosis

Element pressure differential trending, normalised permeate flow and salt rejection. Early detection of scaling, fouling, and element failures before they escalate.

05. Multi-effect evaporation & dryers

Steam economy monitoring, evaporation rate vs design, TDS inlet/outlet tracking, Early detection of scaling and energy intensity per kg of water evaporated. Critical for ZLD plants.

GREEN PULSE™ — THE JOURNEY

Start with intelligence. Scale to full autonomy. Same platform, deeper integration.

STAGE 1

Visibility & intelligence

Process intelligence layer above your existing SCADA

Standard Green Pulse™
📊 Visibility
  • KPI dashboard
  • Multi-parameter trends
  • Adequacy assessment
  • Cost intelligence
  • Design vs actual
🧠 Intelligence
  • Early warning
  • Prescribed actions
  • Process simulation
  • Operator response log
  • Audit-ready evidence

20–30%

Fewer unplanned upsets

15–25%

OPEX reduction

STAGE 2

Autonomous Plant Operation

Three inputs. One daily intelligence cycle. Automatic execution.

Green Pulse™ Autonomous

Input 1

📡
SCADA

Continuous sensor data

Input 2

👷
Field operator

Site observations

Input 3

🧪
Lab chemist

Daily analysis results

STEP 1
Green Pulse™ analyses all inputs
STEP 2
Instructions ready for review
STEP 3
Supervisor approves
STEP 4
PLC/SCADA executes

Upgrade When
Ready

See Green Pulse™ in action

Book a 30 minutes live walkthrough

Frequently asked questions

Find clear and helpful answers to common questions about our water management, energy optimisation, and industrial solutions.

Green Pulse™ gives your wastewater plant two levels of capability. Stage 1 delivers process visibility and intelligence — drawing on SCADA data, field observations, and daily lab results to generate early warnings, track performance, and prescribe corrective actions for your operators. Stage 2 takes it further: once a supervisor approves the daily instructions, they are passed directly to PLC/SCADA for automatic execution — no manual re-entry, no delay. The result is a plant that moves from reactive operations to a structured, supervised, and increasingly self-correcting daily cycle.

By improving compliance, reducing plant upsets, optimizing energy use, improving water recovery and reducing excess chemical use, Green Pulse™ significantly lowers operational and maintenance costs.

Green Pulse™ is vendor-neutral and sits above your existing SCADA and instrumentation. For parameter inputs, it does not require SCADA integration — operators can enter daily readings manually. For output instructions to SCADA it can be integrated with any SCADA system.

Modules are selected per treatment process, not per plant. A facility with aerobic treatment, RO, and an MEE would typically run 3 Modules together on a single dashboard. Each module runs independently and can be added progressively.

Green Pulse™ is available in both on-premises and SaaS deployment models to suit your organisation's IT policy and infrastructure. For plants that require data to remain within their own network, Green Pulse™ can be deployed fully on-premises, secure, and independent. For organisations that prefer a managed, always-updated experience, Green Pulse™ is also available as a cloud-hosted SaaS subscription.

In the case of on-premises deployment, all data resides at your premises. Green Pulse™ acts as a data processor only — your plant data never leaves your premises and remains at your premises at all times.

In the case of the SAAS model, your data is equally safe and secure. An NDA can be executed upon request.

Typical onboarding is completed within one month. This includes process customisation, incorporating your plant's specific design data, consent limits, and operating parameters, followed by remote IT deployment and module setup support. The onboarding timelines, however, depend upon size of the plant, complexity and amount of customisation.

The subscription includes remote IT support, free additional process customisation for the first 90 days (subject to feasibility), and quarterly performance reviews. Optional operator’s process training and expert-on-call advisory are available for deeper technical support.

Latest Blogs

Tech-Shots

Keep up with our latest Tech-Shots, covering best practices in design and operations of wastewater treatment, recycling and ZLD plants

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Built by expert

Green Pulse™ is an independent initiative, drawing on 35+ years of EPC expertise in the cleantech space, primarily in wastewater treatment, biogas, and solar. It is an outcome of more than 300+ wastewater projects across 14 countries, viz. USA, Puerto Rico, Dominican Republic, Nigeria, Egypt, Ethiopia, Zambia, Uzbekistan, Philippines, Vietnam, Thailand, Indonesia, Bangladesh, and India

35+

Years Of Expertise

14+

Countries

300+

Projects Water and Wastewater

50+

Projects Biogas / Waste to Energy

60+

Renewable Energy
Projects

Channel partner programme

Grow your business with Green Pulse™

If you work with wastewater treatment plants — as an EPC contractor, O&M service provider, equipment supplier, or sustainability consultant — partnering with Green Pulse™ lets you offer your clients a proven process intelligence platform and create a recurring revenue stream.

Interested in becoming a channel partner?